Mc Screen

Multi-wing block design, no entanglement, mild pulse, clean slurry, high pulse frequency, and large production capacity;
Medium-concentration screening (Max. 4%) reduces water consumption in the production process and has obvious energy-saving effects. The screen drum area is small and the investment and maintenance costs are low for the same production capacity.
The screening area is less thickened, the screening efficiency is high, and the screen drum has a long life.
Equipped with an automatic oiling device and a mechanical seal water flow monitoring device, with reserved DCS interface (bearing temperature rise and vibration detection), it has a high degree of automation.

Structural principles

The pressure screen consists of a body, a cover, a screen drum, a rotary drum, a base, and a transmission part. All parts in contact with the slurry are made of stainless steel.


The pressure screen has a vertical structure, a cylindrical shell, and a removable top cover on the top. All necessary connecting pipe flanges are installed on the outer shell. The screen body and motor frame are fixed on the base by bolts. There is a circular screen drum inside, and a rotor and bearings are installed inside the screen drum. The main shaft of the screen is sealed by a mechanical seal.


The pipe end bracket is located closest to the frame. Connect the sealing water and bearing lubrication to the seals and bearings respectively.


1. Shell part


The main body of this machine is made of welded stainless steel plates. There is an annular seat inside to install the screen drum. The transmission bearing is installed on the bottom plate of the casing. There is a slurry inlet pipe in the tangential direction on the upper part and a good slurry outlet pipe on the lower part. There are slag discharge pipes and dilution water pipes at the bottom, and the entire shell is fixed on the base with bolts.


2. Top cover


The top cover is a stainless steel ball-shaped head, which is connected to the shell with bolts. The central part is equipped with a valve joint to discharge residual gas and possible light impurities in the machine.


3. Screen drum


The screen drum has two structural forms: plate type corrugated screen drum and rod type corrugated screen drum.


The screen plate of the plate-type corrugated screen drum is made of stainless steel plate and has two types: hole type and slot type. There are corrugated grooves on the surface of the sieve plate that is in contact with the slurry. Its function is to enable the fibers to easily pass through the sieve holes (slits) and effectively separate the qualified fibers from impurities and fiber clusters, thus improving the screening efficiency and obtaining high quality. of pulp. The screen plate is drilled or milled and surface polished. The screen drum has a high surface finish. A reinforcing ring is welded to the outer surface of the screen drum to make the screen drum have sufficient strength and rigidity. There is a flange on the upper end surface and is fixed to the cylinder with bolts. The upper and lower ends are located in the cylinder, and the combination is firm and the operation is stable.


The structure of the rod-type corrugated screen drum is composed of hundreds of special wedge-shaped rods, which are evenly embedded in the grooves on the circumference of the multi-layer annular plate along the circumferential direction. The upper end is a flange surface connected to the cylinder, and the lower end is a cone. body, the surface of the screen drum is wavy, the screen seams can be more refined than the plate-type milled seam structure, the precision is higher, the opening rate is significantly increased, and the rod strength is greatly improved compared to the milled seam screen plate, especially after the surface is hardened , the screen drum has a longer service life and is an advanced structural form in the world today.


4. Rotary drum


The drum is a cylinder with a number of reasonably arranged bumps on its outer surface. High-frequency pulses are generated during high-speed rotation to screen the pulp and purify the screen holes.


The rotor shaft is sealed by a mechanical seal. In order to prevent the slurry from leaking or entering the transmission chamber, this machine is equipped with a mechanical seal and a sealed water pipe interface. The water pressure is required to be about 0.1Mpa higher than the slurry inlet pressure.


5.Driving device


The rotor shaft is supported on the bearing seat and driven by the motor through a set of narrow V-shaped belts. The lubrication device is installed on the base of the frame to lubricate the bearings regularly.

中浓筛

产品简介:

ZNS型中浓筛是现代国际广泛应用的纸浆筛选设备,是本公司吸收国际技术,研制开发的新一代纸浆中浓筛选设备。适用于木浆或草浆的热筛选;化学浆、废纸浆的粗筛选或精筛选;预热木片磨木浆的筛选等,中浓压力筛较一般低浓压力筛具有适应性强、节能、节水和生产效率高等特点。

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突出优势

  • 多翼块设计、无缠绕、脉冲温和、筛浆洁净、脉冲频率高、产能大;

  • 中浓筛选(Max.4%),降低生产过程用水量,节能效果明显,同等产能筛鼓面积小、投资、维护成本低。

  • 筛选区增浓少,筛选效率高,筛鼓寿命长。

  • 配备自动注油装置和机械密封水流量监测装置,预留DCS接口(轴承温升、震动检测),自动化程度高。

结构原理

压力筛由机体、盖、筛鼓、旋筒、底座、传动部分等组成。与浆料接触部分均采用不锈钢材料。

压力筛为立式结构,圆柱形外壳,顶端装有可拆卸的顶盖,外壳体上安装了所有必备的连接管法兰,筛体和电动机架都由螺栓固定在底座上,在机壳里面装有圆筛鼓,在筛鼓里面安装了转子和轴承,筛子主轴的密封采用机械密封。

管端支架设置在机架最接近的地方。把密封水、轴承润滑分别与密封件及轴承相连。

1.壳体部分

是本机的主体用不锈钢板焊接制成,内有环形座,用以安装筛鼓、传动轴承安装在壳体的底板上,上部有切线方向的进浆管,偏下部有良浆出口管,底部有排渣管和稀释水管,整个壳体用螺栓固定在底座上。

2.顶盖

顶盖为不锈钢板球型封头用螺栓与壳体连接,中心部分装有阀门接头,作为排放机内残留气体外以及可能出现的轻杂质物。

3.筛鼓

筛鼓有板式波形筛鼓与棒式波形筛鼓两种结构形式。

板式波形筛鼓的筛板由不锈钢板制成,有孔型与缝型两种。在与浆料接触的筛板表面开有波形槽,其功效是能够使纤维易于通过筛孔(缝),有效地将合格纤维与杂质及纤维团分离开,从而提高了筛选效率,得到高质量的纸浆。筛板采用钻孔或铣缝并作表面抛光处理,筛鼓表面光洁度高,筛鼓外表面焊有加强环,使筛鼓有足够的强度和刚度;上端面有法兰用螺栓固定在筒体上,下端坐落在筒体内,结合牢固,运行稳定。

棒式波形筛鼓的结构,是由数百计特殊的楔形棒条,沿圆周方向均匀镶嵌在多层环形板圆周上的沟槽内,上端是法兰面,与筒体连接,下端为锥体,筛鼓表面呈波形,筛缝可以比板式铣缝结构更细化,精密度更高,开孔率明显增高,棒条强度比铣缝筛板大为提高,特别是表面经硬化处理后,筛鼓使用寿命更长,是当今国际上先进的结构形式。

4.旋鼓

旋鼓是一个圆筒体,外表面装有若干合理排布的凸块。高速旋转时产生高频脉冲起到筛浆和净化筛孔的作用。

转子轴的密封采用机械密封,为了防止浆料泄露或进入传动室,本机配有机械密封和密封水管接口,要求水压高出进浆压力约0.1Mpa。

5.驱动装置

转子轴支撑在轴承座上,由电机通过一组窄V型联组带驱动。润滑装置安在机架底座上,定期对轴承进行润滑。

型号ModelZNS80ZNS81ZNS82ZNS83ZNS84ZNS85ZNS86ZNS875ZNS87ZNS88ZNS88v
公称面积:(㎡)


Nominal Area

0.250.380.761.061.421.882.272.953.544.834.83
进浆浓度:(%)


Inlet Consistency

1—4
产能-孔:(T/D)


Capacity-Hole

30-4050-8090-160135-250180-320220-420260-500300-600400-700500-1000500-1000
产能-缝:(T/D)


Capacity-Slot

20-3030-5060-10090-150120-190150-210200-300250-400300-450320-730320-730
进浆压力:(MPa)


Inlet Pressure

0.15-0.4
电机功率: (kW)


Motor Power

15-2211-3722-7530-9037-11025-13255-16075-20075-220132-280132-280


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